Computerized Maintenance Management
Shift from reactive firefighting to predictive precision. IRIS CMMS gives your maintenance teams the tools to eliminate unplanned downtime, extend asset life, and cut maintenance costs.
The IRIS CMMS module provides comprehensive maintenance management capabilities that transform how organizations handle equipment upkeep. From preventive schedules to predictive analytics, every maintenance activity is planned, tracked, and optimized within a single system.
It supports the full spectrum of maintenance strategies — preventive, corrective, and predictive — unified through intelligent work order management, asset lifecycle tracking, and spare parts control. By integrating directly with MES, WMS, and IoT modules, CMMS ensures that maintenance decisions are always informed by real-time production data.
The result: reduced downtime, longer asset lifespans, lower maintenance costs, and full regulatory compliance — all visible through real-time analytics dashboards.
Capabilities
Everything Your Maintenance Team Needs
From work orders to predictive analytics — a complete maintenance management toolkit built for modern manufacturing.
Asset Lifecycle Management
Track every asset from acquisition to disposal. Maintain full hierarchy, documentation, and maintenance history in one place.
Preventive Maintenance
Schedule time-based and condition-based maintenance plans. Auto-generate work orders so nothing slips through the cracks.
Corrective Maintenance
Handle breakdowns fast. Capture failure reports, assign emergency repairs, and track root cause analysis to prevent recurrence.
Predictive Maintenance
Leverage IoT sensor data and AI analytics to predict failures before they happen — reducing unplanned downtime by up to 40%.
Spare Parts Management
Manage spare parts inventory with automatic reorder points, procurement tracking, and usage analytics tied to specific assets.
Work Order Management
Create, assign, prioritize, and track work orders end-to-end. Full audit trail with technician notes, time logs, and parts consumed.
Compliance & Safety
Ensure regulatory compliance with automated maintenance schedules, safety checklists, and complete audit trails for every intervention.
Maintenance Analytics
Real-time dashboards for MTBF, MTTR, OEE impact, and cost analysis. Identify patterns and optimize your maintenance strategy.
AI-Powered
Intelligent Maintenance, Not Just Scheduled Maintenance
IRIS AI continuously learns from your equipment data to move your maintenance strategy from calendar-based to condition-based.
- Predicts equipment failures 2–4 weeks in advance using vibration, temperature, and performance data
- Automatically prioritizes work orders based on criticality, resource availability, and production impact
- Recommends optimal spare parts stock levels based on consumption patterns and lead times
- Identifies recurring failure patterns and suggests root cause interventions
- Optimizes preventive maintenance schedules to minimize production disruption
Connected
Seamless Integration Across IRIS
CMMS doesn't work in isolation. It shares data and events with every module that touches your equipment.
Equipment failure events from MES automatically trigger corrective work orders. Maintenance completion updates production availability in real time.
Spare part receipts in WMS update CMMS inventory automatically. Procurement requests flow seamlessly between systems.
Real-time sensor data feeds condition monitoring and predictive maintenance models. Threshold alerts trigger automatic work orders.
Simulate maintenance scenarios on the digital twin before executing them. Validate impact on production without real-world risk.
Stop reacting. Start predicting.
See how IRIS CMMS can transform your maintenance operations.