Gemba — Operational Control Center
The nerve center of your factory floor. Real-time visibility, structured daily management, and seamless shift handovers — all in one place.
Manufacturing leaders spend too much time chasing information and not enough time acting on it. Gemba replaces scattered whiteboards, spreadsheet trackers, and email chains with a single operational command center that every role — from operator to plant director — can rely on.
Built on the principle that the best decisions happen where the work happens, Gemba digitizes the daily management cycle: Gemba walks capture ground truth, tiered meetings escalate what matters, and real-time dashboards keep everyone aligned. Issues don't get lost between shifts — they get resolved.
Because Gemba is wired into every IRIS module, it doesn't just show you what happened — it connects production events, quality alerts, maintenance signals, and safety incidents into a coherent operational picture that drives action.
CAPABILITIES
Everything You Need to Run the Floor
Eight core capabilities that transform daily management from reactive firefighting into proactive operational excellence.
Production Status Board
A unified real-time view of every production line, machine, and work order. Color-coded status indicators let supervisors spot bottlenecks in seconds, not minutes.
Task & Action Management
Create, assign, and track action items directly from the shop floor. Every task carries context — the observation that triggered it, the person responsible, and the deadline.
Tiered Meetings (T1–T4)
Structured daily management from operator huddles (T1) to executive reviews (T4). Pre-populated agendas, auto-escalation of unresolved issues, and meeting minutes captured automatically.
Real-Time Alerts & Notifications
Configurable alert rules that push critical events to the right people at the right time. Equipment failures, quality deviations, and safety incidents surface instantly.
Shift Handover
Digital shift handover that eliminates information loss between crews. Outgoing shifts document open issues, incoming shifts confirm acknowledgment — all with full audit trail.
Gemba Walks
Plan, conduct, and document structured walks through production areas. Record observations with photos, categorize findings, and convert them into tracked action items.
Photo Documentation
Capture visual evidence on the spot. Photos are automatically linked to observations, tagged with location and timestamp, and stored for compliance and trend analysis.
Operational Analytics
Dashboards that transform raw observations into actionable patterns. Track resolution rates, recurring issues, and improvement velocity across plants and shifts.
AI-POWERED
Intelligence Built Into Daily Management
Gemba doesn't just collect data — it learns from it. AI capabilities are embedded directly into the operational workflow.
Anomaly Detection
AI monitors observation patterns and flags emerging issues before they escalate — catching trends that manual reviews miss.
Smart Prioritization
Machine learning ranks action items by predicted impact, helping teams focus on the changes that move the needle most.
Auto-Generated Summaries
LLMind reads shift logs, observations, and meeting notes to produce concise executive summaries — saving hours of manual reporting.
INTEGRATIONS
Connected to Every Module
Gemba is the operational hub that pulls signals from across the IRIS platform into a single actionable view.
MES
Production data flows into Gemba dashboards in real time.
QMS
Quality deviations auto-create Gemba observations.
CMMS
Maintenance events surface as alerts and action items.
WMS
Material shortages trigger shop-floor notifications.
HSE
Safety incidents escalate through tiered meetings automatically.
HRM
Shift schedules and competence data inform task assignment.
Ready to take control of your operations?
See how Gemba transforms daily management from guesswork into a data-driven discipline.