Manufacturing Execution System
The bridge between planning and the shop floor. Track every order, every machine, every second — in real time.
What It Does
Complete Production Control
The IRIS MES module gives you complete control over production execution — from the moment an order is created to the second the last unit rolls off the line. It bridges the gap between production planning and actual shop floor activity, replacing clipboards, spreadsheets, and guesswork with real-time digital workflows that operators and managers can trust.
Production orders flow through a structured lifecycle — Planned, Released, In Progress, Completed — with every state change tracked, timestamped, and visible across the organization. Operators log execution directly from their work centers, while managers see aggregated OEE metrics, downtime events, and production progress on live dashboards that update in under one second.
The module supports full production line and work center modeling, so your digital layout mirrors your physical factory. Scheduling, capacity planning, and resource allocation are built in — and when integrated with the APS module, you get simulation-validated production scenarios that account for real-world constraints.
Key Features
Production, Digitized
Every aspect of manufacturing execution — from order management to OEE analytics — in a single, integrated system.
Production Order Management
Create, release, and track production orders through their full lifecycle — from planning to completion — with real-time progress updates and priority management.
OEE Monitoring
Track Overall Equipment Effectiveness in real time. Availability, Performance, and Quality metrics calculated automatically from production data — no manual entry required.
Real-Time Execution Tracking
See exactly what's running, who's operating it, and how much has been produced. Every work center reports live quantities, scrap counts, and execution status.
Downtime Management
Register downtime events the moment they occur. Categorize with reason codes, track duration automatically, and analyze patterns to eliminate recurring losses.
Production Scheduling
Schedule orders across production lines with Gantt visualization, capacity planning, and resource allocation. Optimize sequences to minimize changeover time.
Work Center Management
Configure work centers with specific capabilities, assign them to production lines, and track performance metrics per station. Full visibility into every machine group.
Operator Collaboration
Assign operators to executions, track who produced what and when. Role-based access ensures operators see their tasks while managers see the full picture.
Production Line Configuration
Model your physical production layout digitally. Define lines, assign work centers, manage capacity, and monitor line-level performance in a single view.
Artificial Intelligence
AI-Powered MES
IRIS MES doesn't just record what happened — it learns from every production cycle to help you make better decisions. The DATA_AI module analyzes historical production data, OEE trends, and downtime patterns to surface recommendations that would take a team of analysts weeks to uncover.
AI-powered scheduling suggests optimal order sequences that minimize changeover time and maximize throughput. Downtime prediction models flag equipment that's trending toward failure before it stops the line. And real-time performance analytics automatically identify bottlenecks, helping you focus improvement efforts where they'll have the greatest impact on OEE.
Schedule Optimization
AI suggests order sequences that minimize changeover and maximize line utilization
Downtime Prediction
ML models identify equipment trending toward failure before unplanned stops occur
Bottleneck Detection
Real-time analytics pinpoint production constraints and recommend corrective actions
Integration Points
The Production Hub
MES sits at the center of your operations — connecting warehouse, quality, maintenance, and planning into a unified execution layer.
Material consumption and finished goods automatically update warehouse inventory
Quality inspections triggered at production milestones with non-conformance tracking
Machine telemetry feeds OEE calculations and downtime detection
Advanced scheduling engine optimizes production sequences and resource allocation
Production status, alerts, and task management on the shop floor dashboard
Production data powers AI recommendations for scheduling and efficiency
See MES in Action
From order creation to OEE dashboards — see how IRIS MES transforms production visibility.