A New Category: The AI-Native Plant Operating System.
IRIS is not another MES. Not an ERP extension. Not a dashboard. It is the operational intelligence core of your factory — a single system that connects every sensor, every process, and every decision into one AI-powered loop.
NEW CATEGORY
What Is a Plant Operating System?
An operating system runs your computer. A Plant Operating System runs your factory. It's the single layer that connects IoT data, execution systems, planning engines, and AI intelligence — so they work as one.
20+
Integrated Modules
MES, WMS, QMS, CMMS, APS, MRP, and more
1
Unified Data Model
No integrations. No data mapping. One source of truth.
AI
Native Intelligence
Every module has its own AI component. Not bolted on — built in.
Most Factories Run on Disconnected Systems
You have an MES from one vendor, a WMS from another, quality in spreadsheets, and maintenance on whiteboards. Sound familiar?
Data trapped in silos between departments
MES doesn't talk to WMS. QMS doesn't see CMMS data. You're flying blind.
Reactive decisions based on outdated reports
By the time you see the report, the problem already cost you a shift.
No simulation before CAPEX investment
You're spending millions on gut feeling instead of validated scenarios.
Excel-based planning for million-dollar operations
Your production schedule lives in a spreadsheet. One wrong cell, one missed order.
Automation without validated ROI
You automated a process but can't prove it was worth the investment.
ARCHITECTURE
From Sensors to Decisions. Four Layers. One System.
IRIS covers the full automation pyramid — from raw IoT signals to AI-driven executive decisions — in a single, integrated platform.
Intelligence Layer
Digital Twin, ML, LLMind, Recommendation EngineAI that doesn't just report — it reasons, predicts, recommends, and acts. Powered by LLMind, our proprietary industrial LLM, and a full Digital Twin for simulation and synthetic data.
Planning & Scheduling Layer
APS, MRP, KPIAdvanced planning and scheduling, material requirements planning, and real-time KPI dashboards. Constraint-based optimization, not just Gantt charts.
Execution Layer
MES, WMS, QMS, CMMS, HRM, HSEThe operational backbone. Production tracking, warehouse management, quality control, maintenance, workforce, and safety — all unified under one data model.
IoT & Connectivity Layer
Sensors, PLCs, SCADA, Edge GatewaysReal-time data ingestion from every machine, sensor, and device on your shop floor. Protocol-agnostic: MQTT, OPC-UA, Modbus, REST.
Plant Operating System vs. Traditional Approach
Stop stitching together point solutions. IRIS replaces the patchwork with a platform.
MODULAR BY DESIGN
Start With What You Need. Grow When You're Ready.
No big-bang deployment. No all-or-nothing commitment. Begin with the core — IoT, MES, KPI, and Digital Twin — then activate execution modules, then advanced intelligence. Each module shares the same data model, so adding one is configuration, not integration.
Start Here — Core Modules
Connect your machines, track production, measure KPIs, and build your Digital Twin.
Expand — Execution Modules
Add warehouse, quality, maintenance, workforce, and safety management as your needs grow.
Unlock — Advanced Intelligence
Enable advanced planning, material requirements, ESG reporting, and learning management.
PLATFORM BACKBONE
The Connective Tissue That Makes It All Work
Modules are powerful alone. Together, they're transformative. Three platform-wide systems ensure every module communicates, collaborates, and acts as one.
MCP Events
Inter-Module Communication
Every module publishes and subscribes to standardized MCP events. When a quality defect is detected in QMS, CMMS automatically receives a maintenance request, MES adjusts the production plan, and KPI dashboards update — all in real time, with zero manual handoff.
Tasking System
Distributed Task Management
AI-generated and human-created tasks flow across modules with full lifecycle tracking. A predictive maintenance alert becomes a CMMS work order, assigned to the right technician, with parts reserved in WMS — automatically. Every task carries context from its origin.
Communication System
Multi-Channel Notifications
The right information reaches the right person at the right time. Push notifications, email, SMS, in-app alerts, and the built-in Team Communicator ensure no critical event goes unnoticed. Role-based routing means operators, supervisors, and managers each see what matters to them.
DEPLOYMENT
Multi-Tenant SaaS. Your Data, Your Rules.
IRIS is built as a multi-tenant SaaS platform with row-level security and complete tenant isolation. But we know manufacturing has strict data requirements — so you choose where your data lives.
Cloud SaaS
Multi-tenant deployment on our managed infrastructure. Automatic updates, zero maintenance overhead, enterprise-grade SLAs. Start in days, not months.
Private Cloud
Dedicated instance in your preferred cloud provider (AWS, Azure, GCP). Full data sovereignty with the convenience of managed infrastructure.
On-Premise
Deploy IRIS entirely within your own data center. Complete control over data residency, network isolation, and compliance requirements. Ideal for regulated industries.
Enterprise-grade security across all deployment options
JWT-based authentication, row-level tenant isolation, encrypted data at rest and in transit, full audit trails, and GDPR-compliant data export and deletion.
Built by Operators. For Operators.
DBR77 is not a software house that discovered manufacturing. We are factory operators who built the software we wished existed. Every feature in IRIS was born from real production floors, real pain points, and real operators who were tired of tools that didn't understand their world.
Designed for the shop floor
Touch-first interfaces that work with gloves, in noisy environments, on any device.
Speaks your language
OEE, MTBF, MTTR, changeover time, scrap rate — not software jargon.
Zero training curve
If you can use a smartphone, you can use IRIS. Onboarding takes hours, not weeks.
Part of DBR77 Industrial Intelligence
IRIS powers the Measure and Optimize stages of the DBR77 Industrial Intelligence framework — the methodology that transforms factories from reactive operations to autonomous optimization.
Measure
IRIS
Optimize
IRIS
Automate
Coming soon
See the Platform in Action.
Book a personalized demo and see how IRIS transforms your operations from day one.